Product Prototype to Production Manufacturing Services

Aluminum extrusions are valuable components due to the ability to produce complex profiles and shapes that have uniform shape and dimensions. Jamcor manufactures custom aluminum extrusions for use in heat sinks, enclosures, mounting systems, and other projects that require lightweight components with excellent thermal conductivity. Aluminum extrusion services at Jamcor frequently integrate with machined, stamped, or molded parts in more advanced or complex assemblies.

Our 3, 4, and 5-axis CNC machining services are optimized for precise and efficient machining of complex metal or resin components used in thermal management and other products. Jamcor machines complex, tight-tolerance, and thin-walled parts from advanced alloys that offer our customers the desired balance of performance, reliability, and costs. From heat sink bases to mounting plates and enclosures, our CNC machining services can help OEMs build complex assemblies or be utilized for other projects with machining requirements.

Cold forging is a unique high-volume manufacturing process that produces high-strength metal components with material integrity and minimal waste. Jamcor utilizes cold forging techniques to manufacture fasteners, pins, and other structural components for applications that prioritize strength and precision. Instead of using heat, cold forging uses incredible compressive force to reform metal into desired shapes while simultaneously managing to enhance its strength, surface finish, and dimensional accuracy.

Jamcor die casting services follow the traditional time-honored manufacturing technique with modernized casting equipment that pours molten liquid metals into tight-tolerance molds. This process allows for intricate part designs, including those with recessed areas or unique geometries. Die casting provides exceptional surface finish quality and is often the backbone behind many of our product prototyping and production manufacturing services due to its high throughput and reduced need for post-casting machining. 

Our ability to manufacture fasteners and hardware caters to all sizes required by customers and includes bolts, screws, ties, flanges, and other fabricated items used in large assemblies. Our team can design and fabricate custom fasteners and hardware for specific applications with an attention to detail and quality well-known in the electronic industry. Ask about our capability to produce specialized fasteners and hardware like bracketry and ANSI-standard screws that allow complex parts to reliably perform in challenging environments.

Injection molding is critical for producing tight-tolerance plastic parts used in thermal management solutions and other complex electronic assemblies. Jamcor manufactures precision-molded thermoplastic parts, including housings, insulating components, airflow guides, and other structural supports, that integrate with larger assemblies. Our in-house injection molding line is optimized for both fast-turnaround prototyping and high-volume production of complex multi-process products.

Now that the parts are machined, molded, and formed, it’s time to put them together into a singular assembly, and Jamcor can handle that as well. Our kitting and assembly services allow us to deliver fully integrated components and subassemblies for our customers without needing to find an additional service provider, keeping costs and turnaround times in line with project goals. Ask about how our kit and assembly services can simplify your supply chain and help support your ability to produce complex multi-process products with competitive prices and expedited time to market.

While not technically a “manufacturing service,” our innovative LED and LCD light pipes, light guides, and other optical light conduit solutions revolutionize the way we perceive visual displays. These technologies are widely used throughout industrial and commercial products, requiring a company like Jamcor to develop flexible solutions that meet customer requirements for performance and energy efficiency. Our optoelectronic lighting products are used extensively throughout the electronics industry, and Jamcor has established countless partnerships with customers who return for new prototypes and full-scale production of LED and LCD light pipes.

Metal stamping is a high-throughput and accurate manufacturing process that offers cost and turnaround time benefits to our customers. Typically used for thin components used in electronics or thermal management products, our metal stamping line is consistently running heat spreaders, brackets, mounting hardware, or shielding components that integrate with parts leaving our CNC machining, injection molding, or extrusion lines, supporting our capacity to manufacture increasingly complex multi-process parts for demanding applications.