Jamcor specializes in the design and manufacture of thermal management solutions that include custom heat pipes, heat sinks, and vapor chambers. Our advanced manufacturing capabilities and extensive in-house offerings ensure that our custom heat sinks, vapor chambers, and heat pipes elevate the performance of your engineering projects. Jamcor thermal management products are used extensively in everything from household appliances to advanced electronics and industrial equipment. We take pride in delivering optimized solutions crafted by our skilled team of engineers and look forward to speaking with you.
Those seeking custom heat pipes from Jamcor require engineered solutions to rapidly transfer heat away from sensitive electronics or high-temperature zones, maintaining stable performance characteristics and avoiding part failures. Unlike standardized or traditional heat pipes, Jamcor custom heat pipes are engineered to match specific customer requirements for geometries, expected heat loads, and even environmental requirements. Our customized solutions are used throughout the aerospace, semiconductor, telecommunications, and industrial electronics industries with endless additional applications. Speak with an expert at Jamcor today about our no-cost design for manufacturability services, expedited prototyping, and full production capacity.
Jamcor custom heat sinks are engineered aluminum or copper thermal management solutions that dissipate heat from advanced electronic or mechanical systems, oftentimes in situations where the standard or off-the-shelf solution provides inadequate cooling. Custom heat sinks use specifically optimized fin density and geometry to fit within the larger part or system structure while minimizing weight and maximizing airflow around other integral components. Using custom heat sinks from Jamcor will help improve heat dissipation, maintain proper operating temperatures, and extend the lifespan of critical components like precision electronics, LED systems, telecommunications equipment, aerospace systems, and other industrial machinery where temperatures rise quickly, and tight spaces demand a bespoke solution.
Custom oscillating heat pipes (OHPs), also known as pulsating heat pipes to some industries, are more advanced cooling devices than standard heat pipes and use oscillating vapor bubbles and liquid to dissipate heat. Oscillating heat pipes require advanced engineering and manufacturing capabilities due to their complex nature, but once complete, these thermal management solutions are frequently specified for use in high-power electronics, aerospace equipment, and compact systems with increased temperatures. When working with Jamcor, our team can provide insight into whether or not traditional heat pipes or the oscillating variant work best for your project. In many cases, custom oscillating heat pipes may be lighter and easier to manufacture, while still managing to handle a very high heat flux.
The advanced thermal management solutions known as custom vapor chambers help to rapidly spread heat along a flat surface before it dissipates further through supplemental heat sinks or other components. Our custom vapor chambers are known for their ability to manage high heat density and uneven heat loads by spreading the heat across a larger surface area and using the thermodynamic principles of evaporation and condensation. Vapor chambers are frequently used in conjunction with heat sinks or heat pipes and provide exceptional functionality for use in precision electronics, aerospace applications, semiconductor equipment, and other high-powered electronics like motor drives and inverters.
Custom heat pipes are any engineered solution designed for a unique or complex solution that is not achieving the desired results with previously existing heat pipe designs. Jamcor is constantly working with clients to develop custom heat pipe prototypes for full-scale production runs to meet the demands of advanced electronic equipment.
Oscillating heat pipes move heat using pressure-driven oscillations, unlike traditional heat pipes that use a wick structure to disperse heat. Oscillating heat pipes, by design, can handle high heat flux in compact spaces, making them incredibly useful for advanced aerospace hardware or other critical applications where weight and space are at a premium.
If there is, we’ve yet to come across it. Our facility maintains a versatile assortment of modern and advanced manufacturing services to meet the demands of custom heat sinks and other thermal management solutions.
Vapor chambers are flat, a stark contrast to cylindrical heat pipes and uniquely designed heat sinks. Vapor chambers are often used in tandem with other heat dissipation solutions and help enhance the capabilities to meet the demands of high-performance electronics, where heat generation can create damaging hot spots that threaten reliability.
We excel at precision mold design to final injection molding services of thermoplastics and advanced polymers with utmost accuracy and quality.
Learn More »High-pressure production with excellent dimensional accuracy and surface finishes using non-ferrous metals like zinc, aluminum, and magnesium.
Learn More »3 and 4-axis CNC machining services offer unparalleled versatility while maintaining dimensional tolerances and part integrity in high-performance parts.
Learn More »Our team excels at designing and fabricating bracketry, ANSI standard screws, bolts, nuts, and other parts to match specific requirements.
Learn More »Metal stamping is a suitable process for designing and producing precision punches and dies that utilize advanced progressive dies for optimal efficiency.
Learn More »We manufacture LED/LCD light pipes, light guides, optical light conduits, and other optoelectronic lighting solutions for visual displays.
Learn More »Innovative room-temperature metal-shaping that uses compressive force to shape fasteners and gears while improving strength, surface finish quality, and dimensional accuracy.
Learn More »We shape aluminum into complex profiles and shapes that can be cut to length and further finished to meet stringent customer design specifications.
Learn More »Let us improve your operational efficiency by streamlining kit and assembly of electronic components and integrating these sub-assemblies into larger product designs.
Learn More »Contact us today to learn more about how our engineering, manufacturing, thermal management, and engineering support services can benefit your upcoming manufacturing projects. We are ready to assist you in achieving your goals and bringing your innovative ideas to life!
888.757.7500