Jamcor/SJS Products has decades of experience across multiple manufacturing disciplines and offers high-quality die casting solutions that support the complex needs of customers in the electronics, thermal management, and industrial manufacturing sectors. Casting at Jamcor is not an isolated service, but a fully integrated offering that supports our expertise in multi-process manufacturing and ability to produce structurally sound, thermally efficient, and reliable components. Our versatile casting services are essential for producing intricate, high-strength parts required for advancement in the electronics, heavy-equipment, and aerospace industries.
Jamcor/SJS Products' primary die casting offerings include aluminum alloys and their applications in heat dissipation and structural support of thermal management systems. Our facility routinely works with aluminum alloys like A380, A360, and ADC12 as they offer optimal properties of strength, weight, and thermal conductivity. Die casting, as a manufacturing process, enables the production of parts with complex geometries and tight tolerances. Our facility specializes in die casting, forging, sand casting, and investment casting processes to achieve the desired part characteristics and properties. These parts include electronic enclosures, structural frames for thermal systems, and components that require integrated heat dissipation.
Die casting services at Jamcor/SJS Products play a critical role in optimizing structural integrity and thermal performance characteristics. Aluminum die-cast components are especially effective in dissipating heat from power electronics, protecting internal systems, reducing part counts in larger assemblies, and supporting the airflow and cooling strategies around sensitive systems. This dual functionality allows our engineers to simplify thermal system designs while improving performance, reliability, and reducing overall costs or production times. In many applications, our die-cast enclosures are engineered to function as passive heat sinks, drawing unwanted heat away from sensitive internal electronics and effectively dispersing it into the surrounding environment.
Customers who leverage our in-house aluminum die-casting services often require additional manufacturing processes to complete their full part design specifications. Jamcor/SJS Products provides a full suite of secondary operations to ensure each component meets final design requirements. These services include CNC machining to improve dimensional tolerances, powder coating, anodizing, chromate conversions, and even sand or bead blasting to produce optimal surface finish conditions for other finishing methods. All finishing processes for aluminum die cast parts can enhance durability, make aesthetic improvements, and optimize part performance in demanding environments.
Casting is a general process of forming parts by pouring molten material into molds (sand casting), while die casting is a specific method that requires high-pressure to inject liquid metals into precision molds, enhancing accuracy and repeatability.
Aluminum alloys like A380, A360, and ADC12 offer excellent thermal conductivity and can act as heat sinks while reducing weight and maintaining structural integrity in larger assemblies.
Jamcor/SJS Products routinely works with customers in the electronics, automotive, aerospace, heavy machinery, and industrial equipment manufacturing sectors.
Yes, many cast components undergo CNC machining and supplemental finishing processes to achieve the desired tight tolerances or performance characteristics specified in the original design.
In addition to our die casting services using aluminum, zinc, and other alloys, we can apply forging, sand casting, and investment casting processes to achieve precision part characteristics, tolerances, and cost-efficient production.
We excel at precision mold design to final injection molding services of thermoplastics and advanced polymers with utmost accuracy and quality.
Learn More »High-pressure production with excellent dimensional accuracy and surface finishes using non-ferrous metals like zinc, aluminum, and magnesium.
Learn More »3 and 4-axis CNC machining services offer unparalleled versatility while maintaining dimensional tolerances and part integrity in high-performance parts.
Learn More »Our team excels at designing and fabricating bracketry, ANSI standard screws, bolts, nuts, and other parts to match specific requirements.
Learn More »Metal stamping is a suitable process for designing and producing precision punches and dies that utilize advanced progressive dies for optimal efficiency.
Learn More »We manufacture LED/LCD light pipes, light guides, optical light conduits, and other optoelectronic lighting solutions for visual displays.
Learn More »Innovative room-temperature metal-shaping that uses compressive force to shape fasteners and gears while improving strength, surface finish quality, and dimensional accuracy.
Learn More »We shape aluminum into complex profiles and shapes that can be cut to length and further finished to meet stringent customer design specifications.
Learn More »Let us improve your operational efficiency by streamlining kit and assembly of electronic components and integrating these sub-assemblies into larger product designs.
Learn More »Contact us today to learn more about how our engineering, manufacturing, thermal management, and engineering support services can benefit your upcoming manufacturing projects. We are ready to assist you in achieving your goals and bringing your innovative ideas to life!
888.757.7500